Precision Batching & Automated Dosing Solutions for Industrial Manufacturers

Automate Precision Weighing of Minor Components with Margo’s Recipe Making System

In today’s competitive industrial landscape, precision and consistency in raw material dosing are critical to product quality and operational efficiency. Minor components such as additives, stabilizers, and colorants require exact measurements to maintain batch integrity.

Margo Industries, headquartered in Ahmedabad, Gujarat, presents its Recipe Making System specifically designed for minor components auto weighing. This automated solution ensures high-accuracy dosing, eliminates human error, and integrates seamlessly into your production workflow.

Whether in PVC compounding, plastic masterbatch production, chemical blending, pharmaceutical formulations, or food ingredient processing, Margo’s system guarantees consistent, repeatable results every batch.

A Minor Components Auto Weighing System is an advanced, integrated solution that automates the precise measurement and batching of low-volume but critical ingredients within a manufacturing recipe. Typical minor components include:

  • Additives such as lubricants, stabilizers, and impact modifiers
  • Colorants and pigments
  • Liquid and powder chemicals
  • Preservatives and enhancers
  • Pharmaceutical micro-ingredients
  • Food supplements and vitamins

Unlike bulk materials, these components demand high-precision weighing often to the gram level, where manual processes risk errors, contamination, and inconsistency.

Margo’s system overcomes these issues by combining automated weighing, controlled dosing, and SCADA-based recipe execution, all designed for industrial environments requiring strict compliance and batch traceability.

Our solution caters to a diverse range of manufacturing sectors, including:

  • PVC Pipe & Profile Manufacturing
  • WPC Board & Foam Board Production
  • Chemical Processing & Blending Plants
  • Paints, Pigments & Coatings Manufacturing
  • Pharmaceutical Formulations (API & Bulk Drugs)
  • Food & Beverage Processing Plants

1. High-Accuracy Load Cell-Based Weighing

Equipped with industrial-grade load cells delivering ±0.1% accuracy, even at low weights. Each bin is calibrated for consistent, repeatable measurements.

2. SCADA-Controlled Recipe Management

Siemens SCADA interface enables real-time process monitoring, batch logging, remote access, and custom recipe management. Operators can select saved recipes, monitor inventory, and generate reports easily.

3. Dust-Free Enclosed Design

The system utilizes enclosed hoppers and conveyors to prevent dust escape, contamination, and maintain plant hygiene. This design complies with GMP and regulatory requirements in food and pharma sectors.

4. Automated Dosing & Material Transfer

After recipe selection, the system automatically doses precise quantities of each component into mixers or holding bins using vacuum or screw conveyors.

5. Integrated Safety & Interlocks

Includes real-time alarms, diagnostics, ingredient mismatch prevention, overload protection, and emergency shutdown features.

Technical Specifications

ParameterSpecification
Weighing Accuracy±0.1% (ingredient-specific)
SCADA SystemSiemens with custom HMI interface
Number of IngredientsUp to 50 (scalable)
Recipe ManagementMulti-recipe, multi-ingredient
Material CompatibilityPowders & liquids
Transfer MechanismVacuum conveying / screw feeding
Data LoggingBatch ID, operator ID, timestamps
Safety FeaturesEmergency stop, interlocks, dust collection
    • Precision & Consistency: Automated weighing eliminates manual errors, ensuring consistent batch quality.
    • Raw Material Savings: Accurate dosing reduces additive wastage and controls material costs.
    • Increased Throughput: Faster batch preparation boosts production efficiency.
    • Compliance Ready: Complete batch data logging for audits and regulatory compliance (ISO, GMP, FDA, BIS).
    • Operator-Free Automation: Reduces dependency on skilled labor, enabling one operator to manage multiple systems.
    • Lower Labor & Training Costs: Simplifies complex formulations handling and minimizes human intervention.

PVC Compound Manufacturer – Ahmedabad

Challenge: Manual weighing of 20+ additives caused frequent batch rejections and delays.
Solution: Margo’s automated recipe making system with SCADA integration.
Outcome: 90% reduction in batching errors, 12% material savings, and ROI within 9 months.

Food Additive Manufacturer – Indore

Challenge: Open handling of minor components raised hygiene and traceability concerns.
Solution: Fully enclosed automated weighing system with FDA-compliant SCADA data logging.
Outcome: Passed international audits and doubled production capacity.

    • Complete Turnkey Solutions: From plant layout design, equipment manufacturing, SCADA programming, to installation and after-sales support.
    • Tailored Customization: Systems designed based on your specific raw materials, batch sizes, plant layout, and industry standards—no off-the-shelf products.
    • Decades of Expertise: Over 50 years serving plastics, chemicals, pharmaceuticals, and food industries with proven automation solutions.
    • In-House R&D & Manufacturing: Total control over quality, timelines, and customization delivered by a skilled engineering team.

Frequently Asked Questions (FAQs)

A: Standard models handle 5 to 50 ingredients, scalable as per requirements.

A: Yes, we provide retrofit and integration services to ensure seamless workflow continuity.

A: Absolutely. We provide options with liquid weighing tanks, dosing pumps, and compatible feeders.

A: Yes, the SCADA system logs batch ID, ingredient weights, operator details, timestamps, and alarms. Reports exportable in CSV, PDF, or ERP formats.

A: Delivery takes 8 to 12 weeks depending on customization; installation and commissioning are completed within 7 to 10 days.

Contact Margo Industries — Build Precision Into Your Manufacturing Process Today

Manual weighing introduces risks and inefficiencies in your production. Automate your recipe making with Margo’s Minor Components Auto Weighing System to gain unmatched accuracy, reduce material waste, and increase throughput.

Phone: +91-9825003874
Email: sales@margoindustries.com
Website: www.margoindustries.com
Location: Ahmedabad, Gujarat, India

Request a Free Consultation or Quote and take the first step toward precision batching and automation excellence.

Explore Margo Industries’ Comprehensive Range of Industrial Automation Solutions

At Margo Industries, we offer a wide spectrum of advanced bulk material handling and automation products designed to optimize your manufacturing processes. Discover our turnkey solutions for efficient, dust-free, and precise plant automation: