Handling materials efficiently and without dust in the modern industrial setting is critical for productivity and safety. The Dense Phase Conveying System is one of the most developed solutions for handling basic materials across industries with the least amount of damage and the most efficiency. At Margo Industries we provide high-performing solutions for your conveying needs.
What is a Dense Phase Conveying System?
The way in which bulk materials are conveyed through a pneumatic conveying system at low velocities and high pressure is referred to as dense-phase conveying. In contrast to dilute-phase conveying systems, dense-phase systems are able to convey bulk materials through a controlled flow of material with minimal wear and tear on equipment.
Dense-phase bulk material handling is the optimal method for transporting fragile, abrasive, or very heavy bulk materials, as additional attention must be paid to the manner in which bulk materials are conveyed and how those materials are treated during transport.
How Does Dense Phase Material Handling Work?
Heavy bulk material can be transported using pneumatic Dense Phase Material Handling. Pneumatic dense phase transport consists of moving materials in a pneumatic manner through pneumatic tube line networks with the help of a supply of air, pressure vessels, compressors, and control valves. This method allows for the transportation of bulk materials slowly and with less velocity, because all of the motion is supplied by pneumatic pressure in a plug-style fashion throughout a transport system using tubes.
There are six major components required for the operation of a pneumatic dense phase transport system: an air source; a pressure vessel; a compressor; a tube line network that connects different locations; control valves; and a control panel/automated system.
Precision control of the bulk material transfer operations can be accomplished with the use of a pneumatic dense-phase transport system.
Benefits of Dense Phase Conveying System
1) Minimal Material Damage: The fragile materials’ conveyance via a Dense Phase Pneumatic Conveying at low velocities will not damage them as they are being conveyed.2) Dust Free Environment: Due to its closed-loop design, the system will perform flawlessly in a clean environment.
3) Lower Pipeline Erosion: While every material-handling operation will erode the pipeline to some degree, there is significantly less erosion than in any other material handling method.
4) Economic Energy Utilization: The Dense Phase Conveyor operates at high pressures, but because of their superior flow control system, they are more efficient than other material handling methods.
5) Minimal Maintenance Costs: The Dense Phase system will require very little maintenance, because of the limited wear and tear on the equipment, thus extending the life of the system.
Applications of Dense Phase Material Handling
There are lots of application examples of using a Dense Phase Conveyor System to move products in many different industries:
- Cement
- Food
- Pharma
- Chemical
- Plastics and polymers
Margo Industries provides design engineers with the tools to design their systems based on the customer’s needs and maximize production throughput.
Why Choose Margo Industries?
Finding a trustworthy partner for every part of your Dense Phase Material Handling operation can be the key ingredient in making sure that your operations are successful. Margo Industries has many services to offer you in relation to your Dense Phase Material Handling needs.
- Custom Conveyor Solutions
- Advanced Automation Technology
- Quality Fabrication
- Complete Project Execution
- Strong After Sales Support
You can depend on Margo’s large amount of experience and knowledge of Dense Phase Conveying System product lines to help provide you with operational reliability and consistency as well as an economical operation.
Conclusion
A Dense Phase Conveying System (DPC), is an efficient, reliable, and safe method of moving large quantities of material through several industries. DPC minimizes product wear and tear, increases productivity, reduces the amount of time required for maintenance, making it the preferred method of bulk material movement.
Margo Industries develops comprehensive systems for Dense Phase Bulk Material Handling. The resulting enhancements include increased productivity and improved performance of the finished product.